16 Facts About Forge welding

1.

Forge welding, called fire welding, is a solid-state welding process that joins two pieces of metal by heating them to a high temperature and then hammering them together.

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2.

Forge welding is versatile, being able to join a host of similar and dissimilar metals.

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3.

Forge welding is a process of joining metals by heating them beyond a certain threshold and forcing them together with enough pressure to cause deformation of the weld surfaces, creating a metallic bond between the atoms of the metals.

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4.

Forge welding is the oldest welding technique, and has been used since ancient times.

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5.

Fusion Forge welding involves localized melting of the metals at the weld interfaces, and is common in electric or gas Forge welding techniques.

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6.

Forge welding can be used for a much wider range of harder metals and alloys, like steel and titanium.

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7.

The first welding process was forge welding, which started when humans learned to smelt iron from iron ore; most likely in Anatolia around 1800 BC.

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8.

Forge welding grew from a trial-and-error method, becoming more refined over the centuries.

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9.

When mechanical hammers were developed, forge welding could be accomplished by heating the metal, and then placing it between the mechanized hammer and the anvil.

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10.

Roll welding is another forge welding process, where the heated metals are overlapped and passed through rollers at high pressures to create the weld.

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11.

Primary requirement for forge welding is that both weld surfaces need to be heated to the same temperature and welded before they cool too much.

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12.

Therefore, a blacksmith can tell when the Forge welding temperature is reached by placing a magnet in contact with the metal.

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13.

When red or orange-hot, a magnet will not stick to the metal, but when the Forge welding temperature is crossed, the magnet will again stick to it.

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14.

Forge welding has been used throughout its history for making most any items out of steel and iron.

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15.

In some cases, fusion Forge welding produced a much stronger weld, such as in the construction of boilers.

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16.

Forge welding requires the weld surfaces to be extremely clean or the metal will not join properly, if at all.

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